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Injection Molding for Medical Devices

TekniPlex Healthcare provides advanced injection molding services for Class I, II, and III medical devices, specializing in high-precision plastic components and assemblies. From concept and prototyping to cleanroom production and post-processing, our ISO 13485-certified facilities and expert engineers deliver FDA-compliant, biocompatible parts for critical healthcare applications.

Our capabilities include micro molding, overmolding, and insert molding for complex parts, with a focus on speed, quality, and regulatory readiness. Whether launching a new device or scaling up production, TekniPlex Healthcare offers agile, scalable injection molding solutions to accelerate your path to market.

Key Takeaways

  • Full-Scope Injection Molding: From rapid prototyping to full-scale production with ISO 13485-certified and FDA-registered facilities.
  • Advanced Capabilities: Includes micro molding, overmolding, insert molding, and cleanroom molding with IQ/OQ/PQ validation.
  • Medical-Grade Materials: Extensive knowledge of biocompatible resins and thermoplastics tailored for strength, chemical resistance, and sterilization compatibility.
  • Custom Engineering Support: Tool design, mold validation, and material selection services tailored to application-specific requirements.
  • Flexible Production: Suitable for low-volume, high-mix SKUs or high-volume manufacturing with fast lead times.
  • End-to-End Compliance: Built-in quality checks, FDA guidance, and design-for-manufacture (DFM) principles ensure regulatory alignment.

Key Facts

Feature Category

Specification

Device Classes Supported

Class I, II, and III medical components

Molding Types

Injection molding, overmolding, insert molding, micro molding

Facility Standards

ISO 13485-certified, FDA-registered, IQ/OQ/PQ-validated cleanrooms

Key Materials

Polycarbonate, PEEK, Polypropylene, Polyethylene, ABS, COC, TPUs

Applications Served

Catheters, delivery Systems, dental tools, feeding sets, surgical accessories, urology parts

In-House Support

Prototyping, mold design, tooling, post-processing, and regulatory guidance

Engineering Services

DFM, clinical testing prep, regulatory submission readiness